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Automated Scanning, OCR & Printing Solution for Component and Carton Verification

AIT Poka-Yoke Inspection System

“Poka-Yoke” (Japanese) refers to the systematic prevention of errors in production and assembly processes. The objective is to reliably prevent component mix-ups and process errors or to detect them immediately before they affect quality, costs, or customer satisfaction.

The AIT Poka-Yoke Inspection System consistently applies this principle. As a modular quality assurance solution, it prevents component mix-ups and incorrect filling in manual production processes. By combining code scanning, OCR-based plain-text verification, and automated label printing, the system ensures that only verified components in the correct quantities are packed.

The AIT Poka-Yoke Inspection System secures manual packaging processes through intelligent code verification, OCR inspection, and guided operator workflows.

Flexible. Retrofit-ready. Reliable process control.

Quality Assurance
■ Prevents component mix-ups and ensures that only verified parts are packed
Traceability & Documentation
■ Alle scanning operations are recorded and documented in CSV format
Labeling
■ Automated label printing for complete and interrupted packaging units
Poka-Yoke/Error Prevention
■ A guided process prevents duplicate scans, incorrect quantities, and wrong part types
Manual Workstations
■ Ideal for retrofitting existing manual workstations without infering with the production line
Vision & Identification
■ Uses DMC scanners and camera systems for realiable identification and type differentiation, even for visually similar components
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PC-based Inspection System
with AIT EasyPlus software
Integration of DMC scanners
Integration of camera systems
Automatic part, status & quantity check
guided operator workflow
Label printing for traceability
Product Sheet
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